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Aug 20, 2018 · Brazilian researchers looked at the possibility to increase extruder productivity without elevating electric energy consumption, an important economic consideration for dog food production efficiency.
Within the extrusion and compounding process, the extruder and its peripherals consume a lot of energy. This is undisputed. However, numerous recent developments have made modern extrusion lines increasingly energy efficient. Even for older lines that have been in operation for some time, there are ways to significantly reduce energy consumption.
Dec 15, 2014 · Highest energy consumption was measured at low extruder screw rotation speeds; here melting is achieved primarily by conduction from the screw and barrel walls. At higher screw speeds, specific energy consumption converged to lower values between 700 and 800 J g −1, due to increased levels of more efficient heating from viscous shearing. The
Nov 28, 2022 · Bühler Extrusion System Focuses on Precision. The extrusion system is efficient and flexible, providing eco and specific mechanical energy (SME) control. It’s also operator-friendly, providing bulk density control of the final product, and quality control through pre-conditioner control. This enables the delivery of premium quality
Aug 1, 2019 · Similarly, Extru-Tech’s Aseptic Dual Preconditioner (ADP) allows operators to incorporate low steam pressure and adjust product retention time, resulting in starch gelatinization levels up to 60% formula dependent, temperatures over 90 C (194 F), high meat addition and low energy consumption, Henry explains.
Oct 21, 2021 · The objective of the present work was to produce dog foods from a single recipe at three levels of resistant starch (RS). The low (LS), medium (MS), and high shear (HS) foods were produced on a single-screw extruder at target screw speeds of 250, 375 and 460 rpm, respectively, and with increasing in-barrel moisture as shear decreased.
Bühler's extrusion solutions for manufacturing premium pet food include high-performance technology, process expertise and support, covering everything from raw ingredients to packaging for premium dog food, cat food and ornamental fish food.
The ideal extruder for products with high volume requirements. Coperion sets standards with the ZSK Mv PLUS twin screw extruder. This extruder series unites an optimally balanced large free screw volume with high screw speeds and a high specific torque. Products with a specific energy requirement < 0.13 kWh/kg can be produced with much higher
Jul 15, 2013 · The process map describes the production of the product, showing all inputs to its life cycle. Metering was installed on-site which recorded electricity, chilled water energy and compressed air consumption of both extrusion and thermoforming machines, and the uncertainty associated with the metering process was also quantified.
recoSTAR PET for food-contact. Starlinger recycling equipment has proven its high decontamination capability in a series of challenges tests. The rPET produced on Starlinger recycling machinery can be used at a rate of up to 100 % for direct food-contact packaging. Due to a variety of input qualities and requirements in terms of reapplication
Sep 8, 2015 · One of the nutritional benefits of extruding pet foods with high thermal energy and low mechanical energy is improved vitamin and mineral retention. Understanding all this data is not valuable if there is not capability to produce with high thermal energy inputs.
2 days ago · Dry pet foods were manufactured with extruders in the 1950s. Incredibly, the versatility of this technology was further enhanced by the introduction of twin-screw extruders (TSE) in the 1970s. TSEs had a more comprehensive range of operation; they handled a broader array of raw material particle sizes and had better conveying characteristics
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